Active, Advanced, and Accountable (AAA)

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Active, Advanced, and Accountable (AAA)

Fujii Nenshi & Co., Ltd
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Description of Business

business 事業内容
Please imagine:

Your clothes which protect you from various weathers and
viruses outside,
Bedclothes and curtains which can give you a pleasant
sleep and comforts in the modern living,
Insect catching nets which in your childfood you got crazy
about playing with,
Fishing nets the fishermen use to take fish for their families,
And last but not least, comfortable carpets which we are
especially good at producing

･･････those things are all made of fibers!
Fibers are indispensable to our daily life.
We are producing the key origin of goods in
order to make our living rich and happy.

About Us

We have always been operating as a fiber processing company since our company was founded more than 60 years ago. We imported the then latest model of a PP-spinning machine from Germany, first among the Japanese makers, and developed FFF, an original brand for our PP-bcf ready to tuft for our customers. With these efforts we climbed up to the top manufacturer of pile yarns for tile carpets with domestic market share of around 45%.

Please touch our products made by an Active, Advanced and Accountable company.
We can produce a range of processed fibers within a short delivery time with our wide workplace and fulfilling facilities.

What we can:

Intermingling /
Twist-mingling 		Cable twisting Heatsetting
Ring twisting Rewinding Twisting of glass fibers Spinning and processing of PP-BCF
Intermingling / Twist-mingling
Air-entanglement of BCF fibers by controlled compressed air. By combining two or more fibers with several tens of filaments, carpet manufacturers can produce beautifully grandrelle carpets. By combining the intermingling and air-twisting technology, we developed to make a yarn with both intermingling and air-twisting features alternately in a single string of yarn.(Twist-mingled yarn: Pat.#4587080) Two different features of a yarn will give a sophisticated quality and exotic flavor to your carpets.
Intermingling
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single yarn 300~4000dtx
tacs 30~50/m, As for twist-mingling 50~100 turn/m(S-turn+tacs+Z-turn)
total yarn processed 1000~8000dtx
material BCF nylon 6 or 6,6 , PET, PP, or other synthetic filaments
final usage carpets, car mats, interiors, industrial materials
facility 43 machines with 226 spindles (of which 4m/c, 16 spindles also for twist-mingling)
production capacity intermingling: 600tons/month, twist-mingling: 50tons/month
delivery time
intermingling: standard delivery within 3 weeks for a lot of 10 tons
twist-mingling: standard delivery within 3 weeks for a lot of 2 tons
Cable twisting
up-and-down twisting by a cable twister, with 2-in-1 structure for 3-ply twisting
sample
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singles 700～4,000dtx
twisting level 40~280 T/m (Final S or Z)
total yarn processed 1,400~12,000dtx
material BCF nylon 6 or 6,6 , PET, PP, or other synthetic filaments
final usage carpets, car mats, interiors, industrial materials
facility 32 spindles=1 m/c, 48 spindles=6 m/c, 88 spindles=2 m/c, 96 spindles=2 m/c
production capacity 150 tons/month
delivery time standard delivery within 4 weeks for a lot of 5 tons
heatsetting Superba 36 spindles
Straight/Frieze 100 tons/month
Heatsetting
This is the process to pass twisted yarns through a high-temperature steam tunnel to apply a permanent set, which is essential to produce cut-pile carpets.
糸見本
事業内容
事業内容
twisting level 70～270T/ｍ（S or Z）
yarn processed 1000～8000dtx
material BCF nylon, PP
final usage carpets
facility Superba 36 spindles
production capacity Straight/Frieze 100 tons/month
delivery time standard delivery within 4 weeks for a lot of 5 tons
Ring twisting
a single twisting, down twisting of 2~4 plied yarns, and 2~4plied down-and-up twisting with a variety of combination of twisting levels by a ring twister
sample
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singles 300~4,000dtx
twisting level 30~200 T/m (Final S or Z)
total yarn processed 1,000~8,000 dtx
material BCF nylon 6 or 6,6 , PET, PP, or other synthetic filaments
final usage carpets, car mats, interiors, industrial materials
facility 8 3/4-inch ring twister with 60 spindles= 2 m/c
production capacity 50 tons/month
delivery time
down twisting: standard delivery within 3 weeks for a lot of 2 tons
up-and-down twisting: standard delivery within 4 weeks for a lot of 2 tons
Rewinding
rewinding packages of BCF yarns with uneven length by a sophisticated winder, you can make a set of yarns with equal length, in general on 10-inch conical bobbins
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total yarn processed 600~5,000dtx
package size 50g~4kg
bobbins 10-inch cone type, unless specified. 12-inch parallel bobbin is possible.
material BCF nylon 6 or 6,6 , PET, PP, or other synthetic filaments
final usage carpets, car mats, interiors, industrial materials
facility 20 spindles= 9 m/c, 8 spindles= 2 m/c, 4 spindles= 2 m/c, 204 spindles in total
production capacity 150 tons/month
delivery time standard delivery within 2 weeks for a lot of 5 tons
Twisting of glass fibers
making 1~36 plied yarns by adding down-twisting and/or up-twisting mother yarns of 220~1360dtx-thick with down-twist of 0.7~1.0Z T/inch with various thicknes of individual filament: Twisted and plied glass-fiber yarns are used widely as an industrial material such as insulator of automotive wire harness, key component of industrial grinders, fiber reinforced plastics for automotive industry and various sporting materials, tent cloths, and so on.
sample
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singles #37(1360dtx)~#225(220dtx)
twisting level 1.7T/inch~8.0T/inch
type of plys a number of combination, such as 1/2~7, 4/2, 1/6/3, 1/12/3
total yarn processed 440~9520dtx
material E-type glass fiber, C-type glass fiber
final usage wire harness, insulator for batteries, chopped yarns, industrial materials
facility 4-1/2" rings=500, 5-1/2" rings=700, and 6-1/2" rings=472 spindles
production capacity down-twisting: 50 tons/month
up-twisting: 50 tons/month
delivery time standard delivery within 4 weeks for a lot of 3 tons
Spinning and processing of PP-BCF
Advanced processing technology gives us a variety of high-quality pile yarns for carpets which are cheesed up by mixing and melting the color master batch and white resin and then processed by drawing, texturizing, and intermingling in one step. Hence the birth of beautifully mingled, light, strong but stylish filaments ready to tuft.
sample
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spinned yarns 1,000~3,000dtx polypropylene-BCF solution died yarns (single or tri-color)
processing various kinds of processing after spinning is possible, such as ring twisting, cable twisting with or without heat-setting, intermingling or twist-mingling with other materials
colors standard colors of about 100
facility vario melt spinning * 2 m/c with 9 positions made by Oerlicon Neumarg, Germany
matelial 100% polypropylene
production 400 tons/month
delivery time standard delivery within 8 weeks for a lot of 7 tons
To the people in textile industry
Invitation to business
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We are looking for new corporate customers and new business partners, and we look forward to
receiving applications from you.On the basis of your query, our relevant staff will answer to your
requests accordingly.
tel/fax
business TEL: +81-59-331-8351 FAX: +81-59-332-1847
contact